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Wuxi One Cotton: Wuxi City Sensor Network Demonstration Enterprise

2010/7/2 8:41:00 33

"Information and traditional industry grafting is an important means to enhance the competitiveness of enterprises in twenty-first Century." the decision making level of the first cotton mill in Wuxi so understands the significance of two integration. Therefore, since 2000, Wuxi cotton has implemented the 5 phase information construction project, completed the comprehensive coverage of various business management links, and combined the information management tools with the enterprise management mode to form a support for the development of enterprise strategy.

In 2009, Wuxi cotton participated in the construction of national sensor network innovation demonstration area and became a demonstration enterprise of Wuxi sensor network.

In this demonstration project, the Wuxi cotton development has applied the network online monitoring system, and docking with the enterprise ERP (Enterprise Resource Management) system, realizing the production management and control of integrated management and control, and comprehensively improving the product quality grade and production management level.

The factory management system can be right.

quality

The whole monitoring and control of production and equipment status, combined with the application of production management system, can provide 9 kinds of 168 parameters, such as yield, quality, mechanical state, and other real-time data, such as yarn fault grading and so on.

Call the police

It has the function of analyzing and optimizing the process.

The sensor network system uses sensors and actuators distributed on the equipment (production line) to collect data and issue instructions, realize the information exchange and communication between equipment and equipment through special network, connect with the enterprise LAN, realize the integration of things with people, and play a great role in enterprise management.

The traditional quality inspection is manual offline sampling.

sampling

And the sensor network system can achieve full online inspection.

Offline sampling is concerned with the average value, while the online total inspection is aimed at the worst value, which is a weak link in the chain, so it can improve the overall quality of products.

At the same time, due to the shortening of the feedback cycle, it is more conducive to tracing the causes and reducing costs.

Through the sensor network, it can also find the abnormal situation of a certain (certain eye and an ingot) accurately and timely, and guide the maintenance personnel to work in a targeted way, so as to truly realize state maintenance and improve work efficiency.

Traditional management has many shortcomings in evaluating the quality of personal work through checking and sampling inspection by the management. The information provided by the sensor network is more impartial, accurate and timely, and it can achieve good results with proper positive and negative incentives.

For a long time, the difficulty of textile mill management is the big pot of "1000 people yarn and ten thousand cloth". Once this situation is broken, management can get twice the result with half the effort.

In addition, when the sensor network system is integrated with ERP, data can be stored for a long time. Managers at all levels can carry out retrospective supervision at any time. Information is pparent, and its significance in management is self-evident.