Super Cotton Super Durable Shirt And Its Production Method

Zhou Liming is the principal person in charge of the super cotton super durable shirts and their production methods.

On the basis of the existing 3.5 grade appearance of the main non iron shirts, the garment ironing formula system has been studied and optimized, and a set of deformable shirts pressing equipment with independent intellectual property rights has been developed. Combined with the existing patented technology of crease resistant seam, the smoothness of the shirts and the seam of the shirts is all up to or over 4, and the result has been successfully applied to industrial production.

Main innovation points of the project

1. the patented technology to improve the seam evenness is used in the sewing process of pure cotton super durable shirts.

"Crease resistant finishing method for shirt stitch", so as to achieve the effect of washing and crease resistance.

2. unique garments

The reaction system has developed its own characteristics.

Non iron chemicals system.

The high and low temperature resin is innovatively used in the iron free reaction system, and the strength retention rate is improved by using the optimized proportion.

3. the stamping die with deformation function and its patented technology, after continuous design and modification, has been developed for more than two years, and has developed a blanching production line and pressing equipment, which can be changed freely according to the requirements of the same style and different code numbers.

Since the successful development of super cotton super durable shirts, many high-end customers at home and abroad have aroused great interest.

The large cargo production line established by this technology has produced large orders for many domestic and foreign customers, with annual profits exceeding 15 million yuan, and achieved good economic and social benefits.

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Song Yuxia has been engaged in the research of wide and heavy rapier looms for many years.

It is responsible for the electrical design of the project, which is responsible for the development of the electrical control system and guide the manufacture, installation and commissioning of the equipment.

The CXWJ1280 rapier forming net loom has a width of 12.8 meters. It can be used to weave the top grade multi-layer forming net with polyester monofilament as well as other polyester nets and industrial nets. The width and quality of the looms can fully meet the needs of wide and high-speed paper machines and replace imports.

The machine integrates the technology of machine, electricity, gas, liquid and light, has high technical content, and has independent innovation. It solves the problem of weft insertion and opening of super wide loom, and solves the problem of weft insertion and reed weft interference caused by ultra wide width. It has a high cost performance ratio.

The equipment has made breakthroughs in electrical control, which has greatly improved the efficiency and performance of the equipment.

Main innovation points of the project

1. using servo motor to solve the problem of weft insertion of super wide rapier, the servo motor with high resolution feedback encoder is used to directly drive the pmission wheel with circumference of 1m, and a complete weft insertion is achieved.

2. the active opening multi arm (multiple arm) controlled by the cylinder is used to solve the problem of ultra wide opening.

3., by improving the main motor, the contradiction between the belt operation and the reed beating up of the super wide loom can be solved.

The CXWJ1280 rapier loom has sold 21 units from 2012 to March 2014.

Sales revenue of about 78 million yuan, the profit of about 37000000 yuan.

The main customers are: Anhui Ya Dong Jinlong net Industry Co., Ltd., Anhui Huafeng net Industry Co., Ltd. and other more than 10 enterprises.

The user can reflect the success of weaving the finished product net which meets the requirements of the company, and has remarkable economic and social benefits.