Lanxi Will Spend Three Years Building A Model Of Textile Intelligent Manufacturing.

In Lanxi today, it is a consensus to insist on "strengthening the industry and prospering the market". As one of the traditional pillar industries, Lanxi textile industry still faces many bottlenecks in the process of high quality development. Under the background of intellectualization of production mode, digitalization of production form and platform of industrial organization, accelerating the development of intelligent manufacturing has become an important measure to break the bottleneck of textile industry development.

On the afternoon of July 18th, Lanxi convened a mobilization meeting to create an intelligent manufacturing demonstration city in textile industry, and sounded the "smart city" in the textile manufacturing field. A supply system of "enterprise digital manufacturing and platform based services" has been gradually and effectively resolved in the textile industry of Lanxi.

Transformation of traditional textile market

Lanxi's textile industry has a deep foundation. During the Southern Song Dynasty, the silk industry in Lanxi was listed as a state monopoly. In the initial stage of reform and opening up, Lanxi towel production and export volume ranked first in the province. At present, there are more than 500 textile enterprises in Lanxi, of which 139 are regulated, and 2.5 are imported advanced looms such as TOYOTA and Bi Jiale, with about 40 thousand employees. In the national textile market, Lanxi denim production and cotton stretch fabric production ranked first. At present, Lanxi has formed a complete industrial chain for spinning, weaving, printing and dyeing, color cloth, jeans, home textile towels, clothing, industrial cloth and so on. It is a domestic cotton textile industrial agglomeration area with a great reputation and important influence.

However, behind the boundless scenery, there is an unheard of sadness. After many years of development, Lanxi's textile industry still faces challenges such as low profit margins, poor innovation, insufficient talent support, rising cost of elements, and hindering the extension of industrial chains, which hinder the development of high quality industries. How to improve the profitability and innovation of textile industry, break the bottleneck of talent support, and constantly enhance the competitiveness of industries, these become the proposition that the Lanxi textile industry needs to focus on.

In the past two years, Lanxi has been insisting on the pilot project, taking digital transformation as the direction, and promoting the intelligent transformation of "machine substitutions" in the textile industry to achieve all-round optimization and upgrading of production equipment, technology, enterprise management and sales channels. Last year, the expert group of the provincial intelligent manufacturing expert committee was stationed in Lanxi to help carry out the work of "enterprise digital manufacturing and platform based services". Under the guidance of experts, a number of old textile enterprises such as JinSu dyeing, Xinlan textile, Qi Jin textile, wechen textile, Xinhai textile and so on, continue to deepen the project of digitalization transformation of enterprises.

Many measures have made remarkable achievements. In 2018, the textile industry in Lanxi achieved an industrial output value of 22 billion 884 million yuan, an increase of 10% over the same period last year, accounting for 36% of the total industrial output value. Textile products exported 5 billion 587 million yuan, an increase of 23.4% over the previous year, accounting for 53.74%. "At present, the Lanxi textile industry has the world's leading looms of over 3 units, which can produce 2.2 meters of white cloth per kilowatt hour, far higher than the average level of 0.7 meters in the same industry in China, and less than 30 workers per 10000 spindles, far below the average level of 80 people in the same industry in China." Sun Weidong, deputy director of Lanxi economic and Information Bureau, said.

The upsurge of digital transformation

In June this year, Lanxi formally launched the creation of the textile industry intelligent manufacturing demonstration city. Through 3 years' plan, we gradually realized the problems of textile enterprise equipment networking, data visualization, document paperless, process transparency, workshop less personalization and service platform, and solved the problems of difficulty in recruiting, energy consumption, slow turnover and low efficiency in the textile industry, and built a batch of intelligent production lines, intelligent workshops and intelligent engineering, basically realizing "enterprise digital manufacturing and industry platform services".

Lanxi's traditional textile enterprises are eager to change. In recent years, there has been a boom in digital transformation. A number of intelligent production lines, intelligent workshops and intelligent projects have been launched.

On the morning of July 16th, in the quality inspection workshop of Zhejiang odd Textile Co., Ltd., located in the Lanxi Economic Development Zone, the expert Chen Wei of the provincial intelligent manufacturing expert committee stationed in Lanxi was installing the grey cloth quality analysis module on the grey cloth inspection machine. "In the future, the defects will be recorded automatically, and no manual statistics will be made." Chen Wei introduced.

As one of the traditional textile enterprises, Qi Jin textile has accelerated the development of "fashion textile" in recent years, but in the development process, it has also encountered problems such as difficult employment, rising factor cost and so on. On the same day, after the quality analysis module was installed, Chen Wei also set up the monitoring system of odd textile production data according to the needs of enterprises. With this system, the operation status of each equipment in the weaving workshop is clear at a glance. "Next, we will build an intelligent manufacturing cloud platform for Qi brocade." Chen Wei said.

Digital transformation and upgrading have solved the pain of enterprise development.

"After transformation, enterprises can effectively improve product quality, reduce labor costs and greatly improve the efficiency of problem disposal through key data analysis and processing." Yu Wei, general manager of Zhejiang Qi brocade Textile Co., Ltd.

Unlike Qi Jin textile, Zhejiang Tang Chuang Garments Co., Ltd. is a new denim production company, which was put into operation in late June. Prior to its construction, the company stepped up its efforts in digitalization upgrading of traditional industries, strengthened the application of "Internet +", and built a soft loom monitoring system, linking 180 high-speed looms to each other, linking the production workshop and office space with wisdom, realizing the whole process of procurement, production, sales and other platforms, and making efforts to create "digital workshop" and "smart factory". "Through intelligent construction, our production efficiency has been greatly improved, and the workshop has also been reduced. 180 high-speed looms only need 18 production line workers to be responsible at the scene. " Fan Jianying, director of Zhejiang Tang Chuang Garments Co., Ltd.

Lanxi's traditional textile enterprises are vigorously promoting the digital transformation of water test, and the upstream and downstream enterprises are also eager to try. A few days ago, Xu Weihong, the head of the Lanxi yarn manufacturing company, Zhejiang nine Shun Textile Co., Ltd., and the original equipment supplier, began to build the "nine Shun spinning intelligent monitoring system". "At present, the downstream weaving, printing and dyeing enterprises are implementing digital transformation, which also forces us to increase production efficiency and actively seize the market." Xu Weihong said.

Three years to build an intelligent manufacturing demonstration city

In July 18th, at the mobilization meeting of Lanxi textile industry intelligent manufacturing demonstration city, the implementation plan of Lanxi to create an intelligent manufacturing demonstration city in textile industry was released.

According to the plan, the goal of Lanxi is to create an intelligent manufacturing demonstration city in textile industry through 3 years or so. Through the establishment and comprehensive implementation of the demonstration city, by the end of 2021, Lanxi will achieve more than 35 billion yuan of industrial output value in the textile industry, with an annual growth rate of more than 15%. The local contribution and profit margin of the industry will be doubled; the top 100 cotton textile companies in China will reach 16 or more.

The creation work will be implemented in three stages. Before June this year, we have completed the in-depth diagnosis and plan making work; the second stage will carry out the pilot project, build the model, and introduce the general contractor of digital engineering, the cloud platform service provider, the digital engineering technology and the Intelligent Technology Research Institute by the end of this year, and form the supply system of "enterprise numeralization manufacturing and industry platform service", and select 9 enterprises as the digital driven intelligent manufacturing experimental units. The third stage is 100 enterprises upgrading and comprehensive promotion. From January 2020 to December 2021, we summarized and promoted the advanced experience and practices of pilot enterprises, and promoted the digitalization transformation of textile enterprises in the 100 family regulations, forming the working experience and implementing the "comprehensive industry extension and extension service".

In the process of creation, Lanxi will carry out great policy support, and carry out intelligent transformation projects to enterprises in the intelligent manufacturing industry of textile industry. After being accepted by the experts group, they will be subsidized by 50% of the soft, hardware and cloud input. The new equipment will be subsidized according to the technical reform policy. The total subsidy is not more than 5 million yuan. In the promotion stage, the subsidy will be given by 25% of the soft, hardware and cloud input, and the new equipment will be subsidized according to the technical reform policy, and the total subsidy will not exceed 2 million 500 thousand yuan. To guide the general contractor to give preferential treatment to the cost of software and services that are included in the digitalized transformation scope of the pilot enterprises.

The smart manufacturing services registered in Lanxi will be subsidized annually by 10% of the income of the Lanxi textile industry in terms of intelligent manufacturing technology consulting, solution design and maintenance services, with an annual subsidy of not more than 1 million yuan, with a term of 3 years. At the same time, Lanxi financial institutions will strengthen financial support for intelligent manufacturing in textile industry, and increase credit resources input, cost reduction and product innovation support for pilot enterprises.

"Bottom heavy edition" to create fashion textile cluster

Together with the implementation plan of "Lanxi's intelligent manufacturing demonstration city for textile industry", there is also a "Lanxi fashion textile industry training program". According to the plan, the goal of Lanxi was through 3 years' cultivation, and by the end of 2021, we have basically built up the first class fashion textile industry cluster in China, forming a fashion textile industry system marked by design, marketing as the core, wisdom based as the foundation, and independent brand as the mark, and become the model area for the transformation and upgrading of traditional industries.

The four major tasks of manufacturing demonstration cities, actively developing textile industry development platform, gathering and integrating printing and dyeing industrial park, and creating innovative service complex of textile industry include supporting the enterprises to optimize their production capacity, promoting the construction of supply chain platform for printing and dyeing industry and textile industry, further promoting the leading enterprises, promoting the merger and reorganization of enterprises, encouraging small and medium-sized textile enterprises to develop in the direction of "specialization and new development", reducing production costs of enterprises, increasing support for textile enterprise loans, promoting the intensive and economical utilization of land, guiding and supporting the linkage development of textile enterprises with local logistics industry, increasing outsourcing logistics business, supporting the development of industrial creative design, encouraging the cooperation between brand enterprises and Lanxi enterprises, and encouraging direct cooperation between brand enterprises and enterprises in Lanxi, and strengthening scientific and technological innovation and talent cultivation. In response to this goal, Lanxi will focus on accelerating the creation of the textile industry intelligence.

There are many bright spots in supporting policies. The construction of the industry's Internet platform will give Lanxi a one-time subsidy of 20% yuan for software and hardware, with a maximum subsidy of 1 million yuan. The textile industry enterprises (or enterprise groups), whose annual sales income reaches 5 billion yuan and 2 billion yuan respectively, will be rewarded 1 million yuan and 500 thousand yuan respectively. They are awarded 500 thousand yuan and 200 thousand yuan for the enterprises that are recognized as the provincial "invisible champions" enterprises and the provincial "invisible champions" respectively. The enterprises introduce high-end talents and badly needed talents outside the city. The annual income of 300 thousand yuan (500 thousand yuan) will be awarded to the local fiscal revenue of the former three years. Among them, for textile